Product Description• High Automation: The entire process of wire harness feeding, cutting, stripping, terminal positioning, and welding can be completed automatically without manual operation, thereby reducing labor costs and avoiding human errors.
• Excellent Welding Performance: It employs ultrasonic high-frequency vibration to achieve solid-state welding without the need for solder. The welded joint has low resistance, good conductivity, and will not damage the wire harness insulation layer due to high temperature, ensuring high connection strength and strong stability.
• High Precision and Consistency: Controlled by a servo system and precision sensors, it can accurately control the length of the wire harness, stripping depth, welding pressure, and time, ensuring consistent welding parameters for each batch of products and a high pass rate.
• High Efficiency and Flexibility: The welding speed is fast (typically 1-2 welds per second), supports quick switching between various specifications (different wire gauges and strand counts) of wire harnesses and terminals, adapting to production needs for small batches and multiple varieties.
• Easy Operation and Maintenance: Equipped with a man-machine interface for easy parameter setting; modular structural design facilitates replacement of consumable parts, thereby reducing daily maintenance costs.
1) Sixth-generation MADG operating system with multi-level password protection and graded authorization.
(2) Leading 10-level speed and pressure control; the intelligent drive system enables the welding machine to achieve Six Sigma, endowing BDS with stability, precision, and reliability.
(3) Welding of different metals does not require the addition of welding auxiliary materials.
(4) UTC embedded stacked series high-performance processors, providing high-speed and ultimate performance control.
(5) Suitable for metal welding to ensure good performance when welding large areas or thick plates.
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(6) No external heating required; uniform and effective welding with good consistency, equipped with an automatic alarm function.
(7) Large welding area (welding cross-section: 60mm² to 160mm²) for copper wires, aluminum wires, and other materials used in different contact parts.
PLC-controlled New Energy Vehicle Battery Manufacturing Ultrasonic Welding Machine
Applications: Lithium Battery Ultrasonic Welding | Lithium Battery Label Ultrasonic Welding | Battery Label Ultrasonic Metal Welding Machine | Lithium Battery Cathode Ultrasonic Welding Machine | Ultrasonic Metal Welding MachinIt adopts a German circuit-type ultrasonic system with PLC control. It has more stable, powerful, and uniform output power. During ultrasonic welding, it is less likely to break the battery tabs. Additionally, it avoids false welding caused by unstable excessive power output.
RS20-32 Ultrasonic Welding Machine Weldable copper wire harness
The MADG-D20 ultrasonic metal spot welder is designed for various ultrasonic metal welding applications. It is commonly used in industries such as electronics assembly, automotive manufacturing, and medical device production for joining thin metal sheets or wires, such as battery tabs, cable terminations, motors and coils, electrical connections, heat sinks, as well as welding of copper, aluminum, brass, gold, and silver. It offers the advantages of fast welding speed, precise control, low distortion, and no need for consumables like filler materials or flux.
The BDS-ADG20-JX01 Ultrasonic Wire Splicer features a variety of ultrasonic power options for robust and energy-efficient wire harness welding in automotive and industrial applications.
Tel:+86-769-85307162
E-mail: info@bdssonic.com
Address:No.60, Jinwan Road , 
